FreeScan Omni
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Wireless Metrology Inspection
As the authority in industrial digitisation, 3D Printer Superstore is proud to introduce the Shining 3D FreeScan Omni—a landmark achievement in metrology-grade 3D scanning. Engineered for the most demanding manufacturing and quality control environments, the FreeScan Omni redefines the portable workflow by integrating scanning, processing, and inspection into a single, standalone unit.
The FreeScan Omni eliminates the need for a tethered PC or external workstation during data acquisition. By moving the heavy lifting of point-cloud processing to the device itself, users can achieve Metrology-Grade On-Scanner Inspection directly on the shop floor, ensuring that critical pass/fail decisions are made at the point of manufacture.
The Apex of Wireless Metrology
The FreeScan Omni series is designed to handle the entire "Scan-to-Inspect" workflow with zero downtime. Whether you are performing high-speed captures of large automotive frames or detailed inspections of precision-machined components, the Omni provides the versatility and certified accuracy required for Industry 5.0.
Standalone Computing Power
Equipped with a built-in FPGA processor, 32GB of RAM, and a 1TB SSD, the Omni performs real-time meshing and analysis on-device.
PTB-Certified Inspection Module
The power of the Shining 3D Inspect ecosystem is now integrated directly into the device. You can perform real-time comparisons against CAD data and generate basic inspection reports on the fly, directly from the handheld interface.
Run full inspection tasks—including GD&T and deviation analysis—directly on the scanner's high-definition touchscreen.
AI-Powered Feature Recognition
Intelligent algorithms automatically detect and measure complex geometries such as round and square holes, providing high-accuracy boundary data for structural analysis.
Wireless Mobility
Powered by hot-swappable batteries and supported by a Smart Dock for auto-network setup, the Omni offers a truly cord-free experience across vast industrial sites.
Automated Report Generation
The workflow concludes with the instant generation of comprehensive inspection reports. These documents provide actionable insights—such as pass/fail validation and trend analysis—allowing for immediate adjustments to the manufacturing process.
Adaptive Scanning Modes
The FreeScan Omni is engineered to adapt instantly to the geometry at hand. By combining high-density blue laser arrays with infrared VCSEL technology, it offers four distinct scanning modes to tackle everything from aircraft fuselages to intricate engine components.
Integrated Intelligence: All laser modes are enhanced by AI Hole Boundary Detection, which automatically identifies round and square holes during the scan to extract precise centre-point coordinates and diameters, eliminating the noise often found at the edges of drilled features.
Integrated Video Photogrammetry (VPG)
The FreeScan Omni features VPG technology, allowing for high volumetric accuracy of 0.02 +- 0.015mm/m measurements of large parts without the need for traditional coded markers. This is a game-changer for heavy machinery and structural engineering, where prep time is often the most expensive part of the process.
IR Rapid Scan Mode Infrared VCSEL
The Agile Tracker: For quick inspections or objects where applying markers is not feasible, the Omni engages its Infrared VCSEL light source. This mode enables markerless scanning, allowing you to grab geometry instantly without surface preparation.
Key Benefit: Perfect for soft parts, fragile artefacts, or quick "sanity check" measurements where applying stickers is impossible or forbidden.
93 Crossed Blue Laser Lines
The Engine Room: This is the primary mode for rapid data acquisition on large surfaces. Activating 93 cross-hatch blue laser lines, it captures vast amounts of data in seconds, making it ideal for scanning vehicle bodies, large castings, and structural assemblies where speed is the priority.
Key Benefit: Maximises efficiency by covering large surface areas with fewer passes.
25 Parallel Blue Laser Lines
The Precision Instrument: When geometry gets complex, this mode switches to 25 parallel laser lines. It is specifically optimised for capturing fine details, sharp edges, and intricate features that require higher resolution and reduced noise.
Key Benefit: Delivers high-fidelity data for complex parts like turbine blades or ornate mouldings.
Single Blue Laser Line
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Understanding the Omni vs. Omni Lite
The FreeScan Omni Series is a unique, software-defined platform. Because the hardware chassis, sensors, and scanning arrays are identical across both models, the "Lite" version represents a modular entry point that can be scaled into a full-production powerhouse at any time.
The FreeScan Omni Lite is physically identical to the standard Omni—possessing the same laser lines, same speed, and same resolution—but allows users to opt-out of the advanced on-board analysis tools if they prefer to process data externally.
Integrated Video Photogrammetry (VPG)
Omni: Shipped with VPG enabled for metrology-grade volumetric accuracy on large objects (0.015 mm/m).
Lite: VPG is present but inactive. It can be added as an upgrade if you transition from scanning small parts to large-scale industrial components.
Why should I buy the Lite version now?
It is the ultimate "risk-free" purchase. You can deploy a metrology-grade, wireless scanner for your current budget and rest easy knowing that you can instantly upgrade to a large-scale, high-speed powerhouse whenever a new client or project requires it.
| Technical Data | FreeScan Omni | FreeScan Omni Lite |
|---|---|---|
| Hardware Specifications (Identical Architecture) | ||
| Accuracy | 0.02 mm | 0.02 mm |
| Volumetric Accuracy (VPG Capable) | 0.02 + 0.015 mm/m | 0.02 + 0.015 mm/m |
| Scan Speed | Up to 7,619,000 points/s | Up to 7,619,000 points/s |
| Computing Hardware | Built-in FPGA / 32G / 1TB SSD | Built-in FPGA / 32G / 1TB SSD |
| Max FOV |
Laser: 580 x 650 mm IR: 1205 x 1104 mm |
Laser: 580 x 650 mm IR: 1205 x 1104 mm |
| High-Speed Scan | 93 laser lines / VCSEL | 93 laser lines / VCSEL |
| Detailed Scan | 25 parallel laser lines | 25 parallel laser lines |
| Deep Pocket Scan | 1 single laser line | 1 single laser line |
| Hole Scanning | Intelligent hole boundary detection | Intelligent hole boundary detection |
| Smart Dock Connection | Wireless & Wired mode (fibre optic) | Wireless & Wired mode (fibre optic) |
| Output Formats | .stl, .asc, .3mf, .p3 | .stl, .asc, .3mf, .p3 |
| Certifications | CE, FCC, ROHS, KC, WEEE, FDA, UKCA, IP50, TELEC, TiSAX | CE, FCC, ROHS, KC, WEEE, FDA, UKCA, IP50, TELEC, TiSAX |
| Acceptance Test | VDI/VDE 2634 Part 3 (ISO 17025 certified lab) | VDI/VDE 2634 Part 3 (ISO 17025 certified lab) |
| Software Specifications & Modules | ||
| SHINING3D Inspect module for PC | ||
| On-device inspection | ||
| Video Photogrammetry (VPG) | ||
| AI Feature Recognition | ||
| Two Work Modes (PC & Standalone mode) |
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| Multiple Scanning Modes (high speed / detailed / deep pockets / IR scan) |
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Indicates that the feature is available as an optional software module upgrade. Hardware capabilities are identical across both models.
FAQ's
Not sure if this the OptimScan Q Series is right scanner for you?
Why should I purchase FreeScan Omni Series 3D Scanner from 3D Printer Superstore?
Why should I purchase FreeScan Omni Series 3D Scanner from 3D Printer Superstore?
When you invest in metrology-grade equipment, you need a partner, not just a vendor. With over 25 years experience in 3d scanning, reverse engineering and Inspection- 3D Printer Superstore is staffed by a dedicated team of Industrial Designers and Engineers who use this technology daily. We can provide deep technical consultation to ensure the equipment fits your specific engineering or inspection workflow, backed by a team that understands the practical realities of high-end 3D scanning.
What is the hardware difference between the FreeScan Omni and the Omni Lite
What is the hardware difference between the FreeScan Omni and the Omni Lite
There is no difference in the physical chassis or core internal components. Both the Omni and the Omni Lite share the same identical standalone hardware architecture, including the built-in FPGA processor, 32GB of RAM, and 1TB SSD. The differences lie entirely in which features and software modules are enabled.
If I buy the FreeScan Omni Lite, am I stuck with lower specs?
If I buy the FreeScan Omni Lite, am I stuck with lower specs?
Absolutely not. Because the hardware foundation is identical, all the high-tier features of the standard Omni—such as Integrated Video Photogrammetry (VPG) and increased laser line counts—can be added as upgrade modules at any time. This allows you to scale the scanner's performance as your project complexity increases.
Do you offer training and on-boarding for these scanners?
Do you offer training and on-boarding for these scanners?
Yes. We know that maximizing the ROI on the OptimScan Q series requires proper technique. We offer expert training resources and advice to get your team operational quickly. Because we use these scanners for our own reverse engineering projects, we can share practical "tips and tricks" and advanced workflow insights that go beyond standard manufacturer manuals.
Does the FreeScan Omni require markers for large objects?
Does the FreeScan Omni require markers for large objects?
While markers are used for the highest precision in laser modes, the Integrated Video Photogrammetry (VPG) system significantly reduces the number of markers required compared to standard handheld scanners. For quick inspections where slightly lower precision is acceptable, the IR Rapid Scan mode allows for completely markerless tracking.
Does the FreeScan Omni require a PC to generate and inspection report?
Does the FreeScan Omni require a PC to generate and inspection report?
No. The FreeScan Omni is a standalone metrology scanner featuring an integrated FPGA processor, 32GB of RAM, and a 1TB SSD. This hardware architecture allows the device to handle real-time data acquisition, meshing, and inspection tasks locally, eliminating the need for a tethered workstation during the scanning process
How does the "Scan-to-Inspect" workflow work on the device?
How does the "Scan-to-Inspect" workflow work on the device?
The FreeScan Omni features a PTB-certified inspection module built directly into the scanner's software. After completing a scan, users can perform GD&T (Geometric Dimensioning and Tolerancing) analysis and surface deviation checks against a CAD model directly on the scanner's high-definition touchscreen, providing instant pass/fail results on the shop floor.
Can the FreeScan Omni scan deep holes or narrow channels?
Can the FreeScan Omni scan deep holes or narrow channels?
Yes. The FreeScan Omni includes a dedicated Deep Pocket Scan mode that uses a single high-intensity laser line. This mode is specifically engineered to reach into narrow bores, slots, and deep recesses where multi-line laser arrays would otherwise be occluded, ensuring a complete digital twin of complex internal geometries.
What is the difference between the Blue Laser and IR VCSEL modes?
What is the difference between the Blue Laser and IR VCSEL modes?
The FreeScan Omni utilizes a dual-light source system to maximize versatility:
Blue Laser (25/93 lines): Used for high-speed, metrology-grade capture on most industrial surfaces, including reflective or dark materials.
IR VCSEL: Used for markerless scanning, enabling rapid data capture on large objects or delicate surfaces where applying reflective markers is not possible.
How is data transferred from the standalone scanner to a workstation?
How is data transferred from the standalone scanner to a workstation?
While the Omni processes data locally, it can sync with your workstation via the Wireless Smart Dock (Wi-Fi 6) or through a high-speed fibre optic cable. This ensures that once the shop-floor inspection is complete, the high-fidelity point cloud or mesh is immediately available for advanced reverse engineering in software like QUICKSURFACE or Geomagic.
Can I see a demonstration before I buy?
Can I see a demonstration before I buy?
Absolutely. We invite you to contact us to arrange a demonstration at our Geelong, or If you are interstate, we can scheduled a time for a hands-on demonstration. You can bring your own parts to scan, allowing you to verify the accuracy and workflow suitability of the OptimScan Q Series for your specific application before investing.
